Fully Automatic Production Line for Relay Contactors and Solenoids

• Customization: Available
• After-sales Service: Online Supply
• Automation: Automatic
• Model NO.: SANSHINE
• Condition: New
• Production Continuity: Continuous
• Production Scope: Product Line
• Customized or Not: Yes
• Application: Compatible with Almost All Kinds of Linear Wire Wi
• Advantages: Fully Customized, Unmanned Intelligent Production
• Voltage Range: Customized
• Transport Package: Export Wooden Crate Packaging
• Specification: Customized
• Trademark: SANSHINE
• Origin: China

Product Description

Description:

Customized Fully Automatic Electromagnetic Components Coil Winding Production Line
 
Core Advantages
 
This is a fully customized, unmanned intelligent production line specially designed for electromagnetic components manufacturers. It can realize 24-hour continuous automatic production without any operator, perfectly helping factory owners get rid of labor shortage problems, and greatly improving production efficiency and product consistency.
 
This smart production line is fully customizable according to your actual product specifications and requirements, which can perfectly match your production needs. It integrates multiple independent processing stations into one fully automatic production line, helping you easily build your own Industrial 4.0 smart factory, and upgrade your factory to an intelligent AI-driven manufacturing plant.
 
Wide Application & Compatible Products
 
This production line is compatible with almost all kinds of linear wire winding electromagnetic components, it can be widely used for manufacturing:
 
Relay, contactor, solenoid valve
Transformer, inductor, filter, choke coil
Speaker voice coil, buzzer, motor
Water pumps, ABS sensors, EPS sensors and other related electromagnetic components
 
It is also an ideal upgrade solution for transformer manufacturers, you can use this customized smart production line to replace your traditional single machines like EE/EI/ER series transformer winding machine, RF microwave filter winding machine, greatly improving your production efficiency and product quality.
 
Integrated Processing Stations
 
This all-in-one production line can integrate multiple processing stations as you need, including but not limited to:
 
Automatic bobbin loading
Automatic core loading
Fine wire terminals twisting
Coil winding
Coil insulated tape wrapping
Automatic finished coil unloading
Coil terminals solder tinning
Core assembly
Core bonding taping
Automatic products testing
Automatic finished products layout on trays for packing

Specification

Flexible Customized Solution 
We support fully flexible customization strictly according to your actual product specifications and production requirements. No matter what kind of electromagnetic components you produce, what wire diameter you use, or what special processing technology you need, we can tailor the production line perfectly for you, to ensure it 100% matches your actual production needs.
 
Multiple Optional Winding Stations 
For the core coil winding processing station, we provide a variety of multi-spindles coil winding machines with different production capacity for your choice. You can choose the most suitable model according to your production output, product type and wire diameter, to meet your different production scale needs, from small batch trial production to large mass production.
 
Top Brand Core Components for High Stability 
All the fast moving systems of this production line are equipped with top-grade, world-famous Japanese brand core components, including Panasonic/Fuji servo motors and motor drivers, SMC cylinders and electromagnetic valves, as well as high precision optical fiber sensors. These high-quality components ensure the production line has extremely high running stability, high processing precision, low failure rate and long service life, greatly reducing your later maintenance cost and production downtime.

right elevation

left elevation

front elevation

After Sales Service

Service tenet
Provide you the best service with "fast + satisfactory + safe".
Warranty period
12 months long after the user received the product.
Warranty items
Only for abnormal breakdown caused by the machine design or manufacture defect,
free repair and accessory will be provided.
Technology service ability
All service engineers with many years experience are gotten special technology training, who can deal with various breakdown problem.
Guide the user to use accurately and how to maintain the product.
Provide free consultation about production process technology of electronic products.
Service after sell
In order to guarantee the machine used normally, we'd have training on how to operate, use and maintain our product by English manual, video, guiding on line.
Use instruction
Apply for the right complete size of product, otherwise, the wrong dimensions will affect the use effect.
Do ensure using the product accord to the use instruction completely.Do not exceed the scope of application of the products.
Maintain the product after use,Damp proof, rust proof, leak proof, explosion-proof, regular maintenance and inspection should be taken care. All done help to extend the use period.
User document management
Establish perfect user document management in EPR system, Every product running details would be followed to manage. The users would be taken good care.
About product
1. Product photo: All product photos are taken by real product, There is the color aberration between the product and photo, which is caused by shoot light, product size, manual technology and computer display etc. It's not quality problem. Parts of products are changed in appearance due to technology revolutionary and process improvement. SanShine would ensure the parameter of product is unchanged, The product couldn't affect to use.
2.Product size: All parameters are all measured by manual just for reference. There is a small deviation due to the difference of measure tools, lot products and produce process. Real size should be accordance with the final delivery product.
3.Quality inspection: All products should be inspected strictly before shipment. Ensure the good function and appearan

Company Profile

Xiamen Sanshine Magnetoelectric Device Manufacture Machinery Co., Ltd.

We are a leading machine and electronic test instrument manufacturer. We offer competitive prices and good quality & services to our customers.

Our products are used by electronic/electrical manufacturers (transformer, inductor, PCB, motor, relay, link, cable, socket, capacitor, resistor and toroid coil manufacturers).

1) Transformer automatic analyzers, LCZ/LCR analyzers, DCR analyzers, LCR meters, impulse surgery testers, Hi-pot testers (high voltage testers), insulation testers, digital oscilloscopes, cable / linker auto testers, AC/DC power suppliers, frequency conversion power suppliers, optical fiber testers, bobbin coil turns testers & toroid coil turns testers.

2) Transformer coil winding machines, automatic toroid coil winding machines, toroid coil hook type winding machines, automatic air coil winding machines, solder tinning pots, automatic solder tinning machines, magnetic wire stripping machines, PVC insulation wire thermal strippers, glue dispenser machines, wire cutting machines, textile belt cutting machines, taping machines, varnish vacuum impregnation machines, amorphous alloy slim ribbon produce machines, industrial ovens, heat shrink tubing ovens, pin cutting machines & soldering pots.

3) Coil winding nozzles of transformers / inductors / relays / motor auto winding machines, toroid coil winding hooks, wire tensioners, ceramic wire guiding parts of winding machines, testing clips, testing wires, testing jigs, testing probes, liquid dispenser nozzles and tanks.

We make your T&M quick and easy!

FAQ

How to select the best suited Toroidal current transformer coil winderfor your toroid coil,
Tell us your toroidal coil of data as below please: 
1, toroid core outside diameter before winding?
2, toroid core inside diameter before winding?
3, toroid core height before winding?
4, how many windings on this core?
5, how many turns of each winding?
6, how about the copper wire diameter of each winding?
7, provide pictures of product which is better.