Fully Automatic Ten Spindles Linear Coil Winding Robot for Transformer

• Customization: Available
• Voltage: 380V
• Warranty: 1 Year
• Model NO.: SS7010/SS9910
• After-sales Service: on Line Support
• Certification: CE, ISO, Inner
• Wire Diameter(mm): 0.03~0.6
• Control Way: Precise CNC Multi-Axis AC Servo Motor Transmission
• Winding Nozzle Angle: 0,90,45,(Optional)
• Spindles Rotating Angle: 360 +/- 0.1
• Transport Package: Customs Approved Wood Case
• Specification: SS7010/SS9910
• Trademark: SANSHINE
• Origin: China
• HS Code: 8479811000
• Production Capacity: 600sets/Year
• Package Size: 171.00cm * 151.00cm * 167.00cm
• Package Gross Weight: 700.000kg

Product Description

 

Product Description

Fully Automatic Ten Spindles Linear Coil Winding Robot for Transformer (SS7010/SS9910)
 

We often make the winding machine to be one winding robot without anyone operator and integrate winding robot with tape wrapping robot, tinning robot, testing robot and packing layout robot to be one fully automatic coil production line without any operator by user request.

Description of Fully Automatic Ten Spindles Linear Coil Winding Robot for Transformer:

The fully automatic multi-spindles linear coil winding machine is used for winding the small power transformers, signal transformers, inductors, filter choke coil, relays, current contactors, valve coils, solenoid coils, telecom transformers. It can complete the coils without any one operator in fully automatically. Do the bobbins loading and finished coils unloading, winding, twisting, tape wrapping, wire cutting, wire stripping actions fully automatically quickly with different function optional system. Make your production quality and efficiency to top grade.

Fixtures of Fully Automatic Ten Spindles Linear Coil Winding Robot for Transformer:

1),Specially wire cutting system for thick wire and TEX wire.

2),The wire clips can hold wire still automatically when air pressure cut off.

3),Can cut off air pressure automatically when electric power off.

4),Can wind multiple piece wires in parallelly at same time on same bobbin.

5),Calibrate the original position of X / Y / Z spindles automatically.

6),Automatically loading and unloading function.

7),Wire broken alarm function. 

8),Wrapping tape function.      

9),Wire twisting function.

10),Wire cutter cutting function.     

11),Wire stripping function.      

12),High precise servo motors with high precise controlling system and movement system.

13),Multi-angles to wind wire terminal on the pins.     

14),Winding jigs and loading /unloading fixture can be changeable easily.

15),Chinsee / English operation interface switchable with touching screen.

16),Potable adjustment keyboard.                                      

Specification of Fully Automatic Ten Spindles Linear Coil Winding Robot for Transformer:  

Model	SS1206	SS8008	SS1208	SS7010	SS9910	SS6012	SS8012	SS4516	SS6016	SS3824	SS3532
Spindle numbers	6	8	8	10	10	12	12	16	16	24	32
Center distance between spindles	120mm	80mm	120mm	70mm	99mm	60mm	80mm	45mm	60mm	38mm	35mm
Max. Dia. Or width of bobbin	55mm	50mm	55mm	45mm	50mm	42mm	45mm	30mm	42mm	20mm	16mm
Wire diameter  (mm)	0.02~0.8	0.02~0.6	0.03~0.6	0.02~0.5	0.03~0.5	0.02~0.45	0.02~0.5	0.02~0.35	0.02~0.35	0.02~0.35	0.02 ~ 0.3
Control way	Precise CNC multi-axis AC servo motor transmission system, position controlling precisely.
Spindles rotating speed (RPM)	Max.9000	Max.9000	Max.7000	Max.9000	Max.8000	Max.12000	Max.8000	Max.12000	Max.10000	Max.12000	Max.15000
Winding nozzle angle	0° ,  90° ,  45°(optional)
Spindles rotating angle	360° +/- 0.1
Traverse range of winding nozzle	(X Axis):0-100mm (Y Axis):0-100mm (Z Axis):0-60mm
Accuracy of winding nozzle movement	0.01mm	0.01mm	0.01mm	0.01mm	0.01mm	0.01mm	0.01mm	0.01mm	0.01mm	0.01mm	0.01mm
X / Y / Z Axis servo motor power (KW)	(X):0.4 (Y):0.4 (Z):0.4	(X):0.4 (Y):0.4 (Z):0.4	(X):0.4 (Y):0.4 (Z):0.4	(X):0.4 (Y):0.4 (Z):0.4	(X):0.4 (Y):0.4 (Z):0.4	(X):0.4 (Y):0.4 (Z):0.4	(X):0.4 (Y):0.4 (Z):0.4	(X):0.4 (Y):0.4 (Z):0.4	(X):0.4 (Y):0.4 (Z):0.4	(X):0.4 (Y):0.4 (Z):0.4	(X):0.4 (Y):0.4 (Z):0.4
Wire terminal clips device moving servo motor power	400W	400W	400W	400W	400W	400W	400W	400W	400W	400W	400W
Winding spindle servo motor power	1.5KW	1.5KW	1.5KW	1.5KW	1.5KW	1.5KW	1.5KW	1.5KW	1.5KW	2.0KW	2.0KW
Operation interface	Easily and simply teaching model operation system(Chinese / English operation interface switchable with touching screen)
Program storage method	Direct storage + USB
Power supply	Single phase AC220V 50/60 Hz or AC110V 50/60 Hz by request
Power	3KW	3KW	3.5KW	3KW	3.5KW	3KW	3.5KW	3KW	3.5KW	3.5KW	3.5KW
Air source pressure	5-6Kgf/cm2
Servo motor	Panasonic or or FUJI or YASKAWA
Cylinder	SMC / CKD /Airtac / Chelic Cylinder
Machine net weight	650Kg	650Kg	750Kg	650Kg	750Kg	650Kg	750Kg	650Kg	750Kg	900Kg	900Kg
Machine size(mm) (with tensioners shelf)	1500(W)* 1200(L)* 1820(H)	1500(W)* 1200(L)* 1820(H)	1700(W)* 1500(L)* 1650(H)	1500(W)* 1200(L)* 1820(H)	1700(W)* 1500(L)* 1650(H)	1500(W)* 1200(L)* 1820(H)	1700(W)* 1500(L)* 1650(H)	1500(W)* 1200(L)* 1820(H)	1700(W)* 1500(L)* 1650(H)	1200(W)* 1500(L)* 1600(H)	1700(W)* 1500(L)* 1650(H)
Bobbing loading and finished coil unloading way	Operator place bobbins on the Auto. Loading and unloading fixture first, then machine insert the bobbins onto the winding spindles automatically, will unload the finished coils automatically. ( fully automatic loading and unloading bobbins and coils function by request to customize, fully automatically loading and unloading function which no need operator to place the bobbins on the fixture. These winding machines can be integrated with our automatic solder tinning machines and automatic testing machines and core assembly machines so that to be one fully automatic finished coils production line without operator. we provide the fully automatic finished coils production line by user request.)
Tape wrapping function	optional	optional	optional	optional	optional	optional	optional	optional	optional	NO	NO
Wire twisting function	optional	optional	optional	optional	optional	optional	optional	optional	optional	optional	optional
Thick wire cutter cutting function	optional	optional	optional	optional	optional	optional	optional	optional	optional	optional	optional
Wire stripping function	optional	optional	optional	optional	optional	optional	optional	optional	optional	optional	optional
Wire broken alarm function	optional	optional	optional	optional	optional	optional	optional	optional	optional	optional	optional

Detailed Photos

Finished products after winding

Our Services

Service tenet
Provide you the best service with "fast + satisfactory + safe".
Warranty period
12 months long after the user received the product.
Warranty items
Only for abnormal breakdown caused by the machine design or manufacture defect,
free repair and accessory will be provided.
Technology service ability
All service engineers with many years experience are gotten special technology training, who can deal with various breakdown problem.
Guide the user to use accurately and how to maintain the product.
Provide free consultation about production process technology of electronic products.
Service after sell
In order to guarantee the machine used normally, we'd have training on how to operate, use and maintain our product by English manual, video, guiding on line.
Use instruction
Apply for the right complete size of product, otherwise, the wrong dimensions will affect the use effect.
Do ensure using the product accord to the use instruction completely.Do not exceed the scope of application of the products.
Maintain the product after use,Damp proof, rust proof, leak proof, explosion-proof, regular maintenance and inspection should    
be taken care. All done help to extend the use period.
User document management
Establish perfect user document management in EPR system, Every product running details would be followed to manage.    The users would be taken good care.
About product
1. Product photo: All product photos are taken by real product, There is the color aberration between the product and photo, which is caused by shoot light, product size, manual technology and computer display etc. It's not quality problem. Parts of products are changed in appearance due to technology revolutionary and process improvement. SanShine would ensure the parameter of product is unchanged, The product couldn't affect to use.
2.Product size: All parameters are all measured by manual just for reference. There is a small deviation due to the difference of measure tools, lot products and produce process. Real size should be accordance with the final delivery product.
3.Quality inspection: All products should be inspected strictly before shipment. Ensure the good function and appearance.
 
 

Packaging & Shipping

Package and transport
General package(Paper carton or plastic bag):  For small goods, Package it with form and pack paper to guarantee unbroken during the transport.
Wooden case package: For larger scale goods as machine equipment etc, we have special skilled carpenter, who would make the proper wooden case with exact thickness,density,length. The up arrow ↑marked on the outer wooden case. Buffer material would be put in the wooden case to prevent crack and shock. We will inform you the delivery note. You just need to wait for phone call, then pick up the goods at the nearest logistic station .(Please let me know in advance if you want get the goods at home.)


 

Our Customers